Pulse Brain · Growing Health Evidence Index
Tier 3 — Observational / field trialPeer-reviewed

Decarbonization of urea production in India and its impact on water withdrawal and costs: A cost optimization approach

Nikhil Dilip Pawar, Kunal Singhal, Chandra Bhushan, Thomas Pregger, Patrick Jochem

Journal of Cleaner Production · 2024

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Summary

This techno-economic modelling study evaluated decarbonisation pathways for India's urea production sector, incorporating electrolysis and carbon capture technologies across all 34 existing plants. The analysis demonstrates that high-level decarbonisation is economically feasible under most scenarios, with projections showing over 93% green urea adoption by 2050, reducing sectoral natural gas consumption by 96% and freshwater withdrawal intensity below current national averages. However, competitive vulnerability to low natural gas prices and international market volatility suggests that carbon taxation would be necessary to secure long-term decarbonisation targets whilst maintaining food security.

Regional applicability

This study addresses India-specific urea production infrastructure and domestic policy contexts. Its findings have limited direct applicability to United Kingdom conditions, where synthetic nitrogen fertiliser production is minimal and largely imported; however, the methodological approach to techno-economic decarbonisation of energy-intensive agricultural inputs and the strategic insights on carbon pricing mechanisms may inform UK policy discussions on embodied emissions in imported fertilisers and domestic net-zero commitments in agricultural supply chains.

Key measures

Decarbonisation pathway adoption rates; natural gas consumption intensity (MJ/kg urea); freshwater withdrawal intensity (m³/kg urea); levelised costs of urea production (USD/tonne); scenario sensitivity analysis

Outcomes reported

The study modelled techno-economic pathways for decarbonising India's 34 urea production plants using blue and green hydrogen technologies. It quantified feasibility, costs, natural gas consumption reductions, freshwater withdrawal intensity, and sensitivity to external factors including international urea prices and carbon pricing.

Theme
Climate & resilience
Subject
Climate & greenhouse gas mitigation
Study type
Research
Study design
Techno-economic modelling study using mixed-integer programming optimisation
Source type
Peer-reviewed study
Status
Published
Geography
India
System type
Food supply chain
DOI
10.1016/j.jclepro.2024.144433
Catalogue ID
SNmonuucp4-rlpe9c

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